Solo Lattices

Solo Lattices Company Ltd.

Lattice software for additive manufacturing

We design the lattices industry 3D-prints.

Our apps live inside Synera. From CAD to fabricable geometry — locally, in seconds.

Latticed disc with variable density — Mocha generative output

Featured in

Solving geometric complexity with advanced lattice generation.

Synera · Formnext 2025

Why Solo Lattices

Engineered for what others can't.

Four reasons our pipeline ships parts other tools can't even simulate.

0% faster

than alternatives

Generation that used to take hours, in seconds.

0% material

savings

Validated in production — INSOLO programme with Oechsler.

Local-first.

No cloud round-trips. Your IP never leaves your machine.

0 apps

live in Synera

Mocha · Mocha Mesh · Dendrise. Drop into any low-code workflow.

Built into Synera

Three modular apps. One marketplace.

Mocha, Mocha Mesh and Dendrise live inside the Synera development platform — ready to drop into any low-code engineering workflow.

Variable-density part transitioning from solid to lattice — Mocha output

Lattice generation

Mocha

Fully conformal lattices for any closed volume. Generative tuning of mechanical properties. Up to 24,000% faster than alternatives.

  • Conformal lattices
  • Mechanical tuning
  • CAD-aware
Topology-optimised bracket combining a smooth shell and a hex-lattice insert via Boolean mesh operations

Advanced mesh processing

Mocha Mesh

Robust mesh operations on top of Mocha — booleans, smoothing, repair — for the toughest topologies in additive manufacturing.

  • Boolean operations
  • Repair & cleanup
  • Production-grade
Dendritic 3D-printed structure wrapped by a glowing voxel field — Dendrise voxel engine

Voxel engine

Dendrise

High-speed voxel core for robust geometry operations. Local-first, GPU-accelerated, no cloud round-trips. The engine that powers Mocha.

  • GPU voxel core
  • Local-first
  • Engine layer

Available now in the Synera marketplace.

Inside the engine

Dendrise: voxels where mesh and BREP fail.

Lattices break traditional kernels. Our voxel core handles booleans, generates beam and TPMS structures, and runs collision checks at speeds the rest of the industry can't match.

Open in Synera
  • Lattice insole with reliably flattened lower surface for Carbon CLIP
    Robust booleans

    Booleans that don't fail.

    Mesh and BREP booleans collapse on lattice geometries. Dendrise adds a voxel layer that handles union, subtract and intersect on anything — making the operation safe enough to automate.

    Use case

    Adhesion on Carbon CLIP printers

    Reliably flatten the lower surface of latticed parts — the only way to print them on a CLIP machine without losing adhesion.

  • 3D-printed tibial prosthetic socket with adaptive ribbing
    Beam & TPMS

    Lattices a finite element solver respects.

    Fatten beam networks with field-driven thickness. Fill any closed volume with gyroids and other TPMS for lightweighting, heat dissipation and material characterisation.

    Use case

    Adaptive thin-surface ribbing

    Ribbed a 3D-printed tibial prosthetic socket — material savings and a cleaner manufacturing process.

  • Field-driven collision detection between voxelised parts
    Collision checks

    Collision detection, at any resolution.

    Lightning-fast, memory-efficient checks between voxelised parts — both 2D and 3D, with verifiable minimum distances.

    Use case

    Platform nesting for AM

    Pack more parts into the build chamber without unintended fusion — verify clearances before the slicer even sees the file.

Volume Union
Offset Volume
Create TPMS
Detect Collisions

Demos & tutorials

See lattices come to life.

Step-by-step walkthroughs from our team. Three episodes from the Lattice Structures series — more on the way.

01 · Lattice Structures · Introduction

What lattices are and why they matter for additive manufacturing.

02 · Box Grid Lattices

Generating uniform box-grid lattices and tuning their density.

03 · Conformal Lattices

Conforming lattices to any closed CAD volume — the Mocha way.

By the numbers

Validated in production. Built on a growing market.

Real parts, real results — and a software category about to triple in size.

  • 0%

    Material reduction

    Aerospace suspension bracket

  • 0%

    Material savings

    Orthotic ankle brace

  • 0 min

    End-to-end generation

    100% automated workflow

  • $0.0B

    AM software market by 2026

    $1.3B in 2020 → $4.5B in 2026

Sources: Solo Lattices · SmarTech / Statista

Case study

From CAD to foot.

How Mocha generates fully fabricable variable-density lattices — validated on a clinically demanding application: custom orthotic insoles for podiatry.

Toes · soft
Forefoot · high density
Arch · low density
Heel · high density
  • biocompatible material
  • 0glues or adhesives
  • density variations
  • 100%machine washable

01

The brief

Custom orthotics need to balance support, cushioning and breathability — across different zones of the foot. Traditional EVA-based insoles ship as a stack of glued layers, are hard to clean, and can't adapt mechanically to a localised clinical diagnosis.

02

The Mocha way

We use Mocha to generate a single-volume lattice whose cell density varies along the footbed. Heel and forefoot get higher density for support; the arch gets lower density for compliance. One material, one print, infinite tunings — and the same software pipeline scales to aerospace brackets and medical implants.

Specs that ship

  • Biocompatible TPU monomaterial
  • Open lattice — fully breathable
  • Tested chemical resistance (sweat, soap)
  • Machine washable, water resistant
  • Designed by podiatrists
  • Locally fabricated, no shipping latency

Solving a similar problem?

Tell us about your part. We'll show you what Mocha can do with it.

Talk to our team

Case study · Aerospace

One bracket. Three apps. One Synera workflow.

A control-arm-style suspension bracket re-engineered with a conformal lattice — Mocha, Dendrise and Mocha Mesh chained together in a single Synera pipeline.

Generated with our Synera integration

The pipeline

  1. 01

    Mocha

    Conformal lattice

    Generates a single-volume lattice that flows along the principal stress paths — up to 70% less material while preserving stiffness.

  2. 02

    Dendrise

    Robust booleans

    Unions, subtracts and intersects between the lattice and CAD body — fast and flawless on geometries that break traditional kernels.

  3. 03

    Mocha Mesh

    Production-ready mesh

    Cleans, repairs and prepares the final mesh for the slicer — no manual rework before hitting the build plate.

Outcomes

  • Up to 70% less material — without losing stiffness.
  • Lower mass → reduced fuel consumption and emissions.
  • Open lattice dissipates heat build-up under load.
  • Higher strength-to-weight ratio than the cast original.

Have a part begging for a lattice?

Send us your CAD — we'll run it through the same pipeline.

Talk to our team
Latticed aerospace suspension bracket — 70% material reduction

Part

Suspension bracket

−70%

Case study

A custom-fit inlay, not a stock prosthesis.

A digital workflow for breast-care providers — from patient scan to a fully personalised, traceable 3D-printed inlay. One configurator, one print, infinite anatomies.

Scan-matched solid domeLatticed breast inlay shellCross-section showing internal and external surfaces

From the CAD bench

CAD view — front
CAD view — side
CAD view — section

Raw engineering views — Voronoi lattice on a patient-matched dome.

01

The brief

Post-mastectomy patients deserve more than off-the-shelf foam. The inner surface must match the patient's anatomy after surgery; the outer surface must replicate the contralateral breast — light, breathable, washable, and indistinguishable under clothing. Stock prostheses can't do that.

02

The workflow

We turn the breast-care provider's intake into a fully digital pipeline. Two surfaces are generated per patient — an inner dome matching the scan, and an outer dome to the desired shape — joined by a Voronoi lattice tuned for weight, breathability and elasticity.

  1. 01Patient scan — captured in-clinic with a handheld 3D scanner.
  2. 02Web app configurator — clinician dials in volume, projection and softness.
  3. 03Mocha + Dendrise generate inner & outer domes and the latticed body.
  4. 04STL export with a unique device identifier baked into the part.
Unique device identifier embedded in the part

Built-in traceability

Each part carries a unique identifier embedded into its geometry — a printed-in QR pattern that links back to patient, prescription and batch. Mass customisation, GDPR-compliant.

Specs that ship

  • Voronoi lattice — open, breathable
  • Density tuned to target weight
  • Inner surface 1:1 with patient scan
  • Outer surface to clinician spec
  • Unique device ID printed in
  • Single-piece print, no assembly

Working on a custom-fit medical device?

We've built this workflow before. Let's talk about yours.

Talk to our team

Industries

Where lattices ship.

The same software pipeline serves three regulated, demanding sectors. Different parts, same need: complex geometry that prints right.

Automotive

Lightweighting & tooling

Automotive

  • Rapid prototypes and conformal cooling tooling
  • Lightweight brackets without strength loss
  • Custom interior padding with tunable comfort
Aerospace

Fuel & thermal management

Aerospace

  • Mass reduction in flight-critical structures
  • Thermal exchangers with TPMS lattices
  • Self-supported geometries for SLM/EBM
Healthcare

Implants, orthotics, prosthetics

Healthcare

  • Porous implants with osseointegration in mind
  • Patient-specific orthotics with variable stiffness
  • Single-material, sterilizable medical devices

Contact

Tell us about your part.

We reply within one working day. If you'd rather talk live, book a 30-minute demo.

Partners

Working with the platforms and makers who set the bar.

From the low-code engineering platform our apps live in, to the manufacturers shipping parts in the wild.

  • Synera
  • Oechsler
  • Fit360

Stay in the loop

Follow our journey on LinkedIn.

Weekly posts on lattices, additive manufacturing, and the engineering behind Mocha, Mocha Mesh and Dendrise.

Follow Solo Lattices